Fatigue monitoring and maneuver identification for vehicle fleets using the scattering transform

Extensive monitoring comes at a prohibitive cost, limiting Predictive Maintenance strategies for vehicle fleets. This paper presents a measurement-based soft sensing technique where local strain gauges are only required for few reference vehicles, while the remaining fleet relies exclusively on accelerometers. The scattering transform is used to perform feature extraction, while principal component analysis provides a reduced, low dimensional data representation. This enables direct fatigue damage regression, parameterized from unlabeled usage data. Identification measurements allow for a physical interpretation of the reduced representation. The approach is demonstrated using experimental data from a sensor equipped eBike.

Performance Assessment of different Machine Learning Algorithm for Life-Time Prediction of Solder Joints based on Synthetic Data

This paper proposes a computationally efficient methodology to predict the damage progression in solder contacts of electronic components using temperature-time curves. For this purpose, two machine learning algorithms, a Multilayer Perceptron and a Long Short-Term Memory network, are trained and compared with respect to their prediction accuracy and the required amount of training data. The training is performed using synthetic, normally distributed data that is realistic for automotive applications. A finite element model of a simple bipolar chip resistor in surface mount technology configuration is used to numerically compute the synthetic data. As a result, both machine learning algorithms show a relevant accuracy for the prediction of accumulated creep strains. With a training data length of 350 hours (12.5% of the available training data), both models show a constantly good fitting performance of $R^2$ of 0.72 for the Multilayer Perceptron and $R^2$ of 0.87 for the Long Short-Term Memory network. The prediction errors of the accumulated creep strains are less than 10% with an amount of 350 hours training data and decreases to less than 5 % when using further data. Therefore, both approaches are promising for the lifetime prediction directly on the electronic device.

A hybrid virtual sensing approach for approximating non-linear dynamic system behavior using LSTM networks

Modern Internet of Things solutions are used in a variety of different areas, ranging from connected vehicles and healthcare to industrial applications. They rely on a large amount of interconnected sensors, which can lead to both technical and economical challenges. Virtual sensing techniques aim to reduce the number of physical sensors in a system by using data from available measurements to estimate additional unknown quantities of interest. Successful model-based solutions include Kalman filters or the combination of finite element models and modal analysis, while many data-driven methods rely on machine learning algorithms. The presented hybrid virtual sensing approach combines Long Short-Term Memory networks with frequency response function models in order to estimate the behavior of non-linear dynamic systems with multiple input and output channels. Network training and prediction make use of short signal subsequences, which are later recombined by applying a windowing technique. The frequency response function model acts as a baseline estimate which perfectly captures linear dynamic systems and is augmented by the non-linear Long Short-Term Memory network following two different hybrid modeling strategies. The approach is tested using a non-linear experimental dataset, which results from measurements of a three-component servo-hydraulic fatigue test bench. A variety of metrics in time and frequency domains, as well as fatigue strength under variable amplitudes are used to evaluate the approximation quality of the proposed method. In addition to virtual sensing, the algorithm is also applied to a forward prediction task. Synthetic data are used in a separate study to estimate the prediction quality on datasets of different size.