Comparative analysis and evaluation of ageing forecasting methods for semiconductor devices in online health monitoring

Semiconductor devices, especially MOSFETs (Metal-oxide-semiconductor field-effect transistor), are crucial in power electronics, but their reliability is affected by aging processes influenced by cycling and temperature. The primary aging mechanism in discrete semiconductors and power modules is the bond wire lift-off, caused by crack growth due to thermal fatigue. The process is empirically characterized by exponential growth and an abrupt end of life, making long-term aging forecasts challenging. This research presents a comprehensive comparative assessment of different forecasting methods for MOSFET failure forecasting applications. Classical tracking, statistical forecasting and Neural Network (NN) based forecasting models are implemented along with novel Temporal Fusion Transformers (TFTs). A comprehensive comparison is performed assessing their MOSFET ageing forecasting ability for different forecasting horizons. For short-term predictions, all algorithms result in acceptable results, with the best results produced by classical NN forecasting models at the expense of higher computations. For long-term forecasting, only the TFT is able to produce valid outcomes owing to the ability to integrate covariates from the expected future conditions. Additionally, TFT attention points identify key ageing turning points, which indicate new failure modes or accelerated ageing phases.

Towards a Probabilistic Fusion Approach for Robust Battery Prognostics

Batteries are a key enabling technology for the decarbonization of transport and energy sectors. The safe and reliable operation of batteries is crucial for battery-powered systems. In this direction, the development of accurate and robust battery state-of-health prognostics models can unlock the potential of autonomous systems for complex, remote and reliable operations. The combination of Neural Networks, Bayesian modelling concepts and ensemble learning strategies, form a valuable prognostics framework to combine uncertainty in a robust and accurate manner. Accordingly, this paper introduces a Bayesian ensemble learning approach to predict the capacity depletion of lithium-ion batteries. The approach accurately predicts the capacity fade and quantifies the uncertainty associated with battery design and degradation processes. The proposed Bayesian ensemble methodology employs a stacking technique, integrating multiple Bayesian neural networks (BNNs) as base learners, which have been trained on data diversity. The proposed method has been validated using a battery aging dataset collected by the NASA Ames Prognostics Center of Excellence. Obtained results demonstrate the improved accuracy and robustness of the proposed probabilistic fusion approach with respect to (i) a single BNN model and (ii) a classical stacking strategy based on different BNNs.

Uncertainty Distribution Assessment of Jiles-Atherton Parameter Estimation for Inrush Current Studies

Transformers are one of the key assets in AC distribution grids and renewable power integration. During transformer energization inrush currents appear, which lead to transformer degradation and can cause grid instability events. These inrush currents are a consequence of the transformer's magnetic core saturation during its connection to the grid. Transformer cores are normally modelled by the Jiles-Atherton (JA) model which contains five parameters. These parameters can be estimated by metaheuristic-based search algorithms. The parameter initialization of these algorithms plays an important role in the algorithm convergence. The most popular strategy used for JA parameter initialization is a random uniform distribution. However, techniques such as parameter initialization by Probability Density Functions (PDFs) have shown to improve accuracy over random methods. In this context, this research work presents a framework to assess the impact of different parameter initialization strategies on the performance of the JA parameter estimation for inrush current studies. Depending on available data and expert knowledge, uncertainty levels are modelled with different PDFs. Moreover, three different metaheuristic-search algorithms are employed on two different core materials and their accuracy and computational time are compared. Results show an improvement in the accuracy and computational time of the metaheuristic-based algorithms when PDF parameter initialization is used.

Residual-based Attention Physics-informed Neural Networks for Efficient Spatio-Temporal Lifetime Assessment of Transformers Operated in Renewable Power Plants

Transformers are vital assets for the reliable and efficient operation of power and energy systems. They support the integration of renewables to the grid through improved grid stability and operation efficiency. Monitoring the health of transformers is essential to ensure grid reliability and efficiency. Thermal insulation ageing is a key transformer failure mode, which is generally tracked by monitoring the hotspot temperature (HST). However, HST measurement is complex and expensive and often estimated from indirect measurements. Existing computationally-efficient HST models focus on space-agnostic thermal models, providing worst-case HST estimates. This article introduces an efficient spatio-temporal model for transformer winding temperature and ageing estimation, which leverages physics-based partial differential equations (PDEs) with data-driven Neural Networks (NN) in a Physics Informed Neural Networks (PINNs) configuration to improve prediction accuracy and acquire spatio-temporal resolution. The computational efficiency of the PINN model is improved through the implementation of the Residual-Based Attention scheme that accelerates the PINN model convergence. PINN based oil temperature predictions are used to estimate spatio-temporal transformer winding temperature values, which are validated through PDE resolution models and fiber optic sensor measurements, respectively. Furthermore, the spatio-temporal transformer ageing model is inferred, aiding transformer health management decision-making and providing insights into localized thermal ageing phenomena in the transformer insulation. Results are validated with a distribution transformer operated on a floating photovoltaic power plant.

A Hybrid Probabilistic Battery Health Management Approach for Robust Inspection Drone Operations

Health monitoring of remote critical infrastructure is a complex and expensive activity due to the limited infrastructure accessibility. Inspection drones are ubiquitous assets that enhance the reliability of critical infrastructures through improved accessibility. However, due to the harsh operation environment, it is crucial to monitor their health to ensure successful inspection operations. The battery is a key component that determines the overall reliability of the inspection drones and, with an appropriate health management approach, contributes to reliable and robust inspections. In this context, this paper presents a novel hybrid probabilistic approach for battery end-of-discharge (EOD) voltage prediction of Li-Po batteries. The hybridization is achieved in an error-correction configuration, which combines physics-based discharge and probabilistic error-correction models to quantify the aleatoric and epistemic uncertainty. The performance of the hybrid probabilistic methodology was empirically evaluated on a dataset comprising EOD voltage under varying load conditions. The dataset was obtained from real inspection drones operated on different flights, focused on offshore wind turbine inspections. The proposed approach has been tested with different probabilistic methods and demonstrates 14.8% improved performance in probabilistic accuracy compared to the best probabilistic method. In addition, aleatoric and epistemic uncertainties provide robust estimations to enhance the diagnosis of battery health-states.