Physics-Informed Discovery of Yield Functions in Plasticity via Convex Neural Representations

Identifying anisotropic yield functions remains challenging since yielding is not directly observed in full-field mechanical measurements, directional calibration can require many loading directions, and selecting an appropriate analytical form is nontrivial. This study proposes a physics-informed framework for discovering yield functions from full-field displacement data and reaction force data, without stress observations, plastic strain measurements, direct yield surface data, or a prescribed parametric yield function. The framework identifies the yield function as a mechanically constrained constitutive component inside elastoplastic stress integration, rather than through direct stress-space supervision. The yield function is represented by a convex neural network that enforces convexity and positive homogeneity of degree one while imposing the assumed tension-compression symmetry, and this neural yield function is trained with a differentiable stress update and a physics-informed force equilibrium loss across multiple loading cases. The proposed framework is validated using finite element (FE) benchmark studies with von Mises, Hill 1948, and Yld2000-2d yield functions, assessing yield contour agreement, displacement-noise sensitivity, identifiability through plastically active stress states, epistemic uncertainty, and polynomial-surrogate deployment. This study provides a mechanics-constrained pathway for discovering anisotropic yield functions from displacement and force data while keeping the identified component within the structure of elastoplastic stress integration.

DRL-Based Injection Molding Process Parameter Optimization for Adaptive and Profitable Production

Plastic injection molding remains essential to modern manufacturing. However, optimizing process parameters to balance product quality and profitability under dynamic environmental and economic conditions remains a persistent challenge. This study presents a novel deep reinforcement learning (DRL)-based framework for real-time process optimization in injection molding, integrating product quality and profitability into the control objective. A profit function was developed to reflect real-world manufacturing costs, incorporating resin, mold wear, and electricity prices, including time-of-use variations. Surrogate models were constructed to predict product quality and cycle time, enabling efficient offline training of DRL agents using soft actor-critic (SAC) and proximal policy optimization (PPO) algorithms. Experimental results demonstrate that the proposed DRL framework can dynamically adapt to seasonal and operational variations, consistently maintaining product quality while maximizing profit. Compared to traditional optimization methods such as genetic algorithms, the DRL models achieved comparable economic performance with up to 135x faster inference speeds, making them well-suited for real-time applications. The framework's scalability and adaptability highlight its potential as a foundation for intelligent, data-driven decision-making in modern manufacturing environments.