Abstract:Order fulfillment in manual picker-to-goods warehouses involves interconnected decisions such as item assignment, order batching, and picker routing. While integrated models capture interactions between these decisions, practical warehouse systems often require decomposed approaches due to organizational boundaries, differing responsibilities, or limited data availability. Existing studies primarily evaluate algorithms for isolated subproblems or fixed subproblem combinations for specific warehouse settings, but lack a general mechanism to determine applicable algorithm configurations, compose them into valid solution pipelines, and assess their performance. With Context-Aware Synthesis of Optimization Pipelines (CASOP), we propose a framework for constructing and evaluating context-specific optimization pipelines and apply these to order fulfillment. The framework comprises: (1) a modular repository of algorithms for common order fulfillment problems; (2) semantic data and algorithm cards to describe warehouse context and algorithm requirements; (3) a taxonomy that structures order fulfillment problems into relevant subproblems; (4) a pipeline synthesizer that identifies applicable algorithms for a given warehouse context and composes all valid optimization pipelines; and (5) a pipeline evaluator that assesses all resulting pipelines. We demonstrate the framework on 7 benchmark instance sets covering four problem classes, resulting in 1,063,044 valid pipelines. The framework supports researchers and practitioners in designing, automatically synthesizing, and selecting valid, high-performing algorithmic pipelines for warehouse operations. The software is open-source and available at https://github.com/kit-dsm/ware_ops_pipes and https://github.com/kit-dsm/ware_ops_algos. Keywords: Warehouse optimization, Algorithm selection, Pipeline synthesis, Order fulfillment
Abstract:We propose a novel reinforcement learning (RL) design to optimize the charging strategy for autonomous mobile robots in large-scale block stacking warehouses. RL design involves a wide array of choices that can mostly only be evaluated through lengthy experimentation. Our study focuses on how different reward and action space configurations, ranging from flexible setups to more guided, domain-informed design configurations, affect the agent performance. Using heuristic charging strategies as a baseline, we demonstrate the superiority of flexible, RL-based approaches in terms of service times. Furthermore, our findings highlight a trade-off: While more open-ended designs are able to discover well-performing strategies on their own, they may require longer convergence times and are less stable, whereas guided configurations lead to a more stable learning process but display a more limited generalization potential. Our contributions are threefold. First, we extend SLAPStack, an open-source, RL-compatible simulation-framework to accommodate charging strategies. Second, we introduce a novel RL design for tackling the charging strategy problem. Finally, we introduce several novel adaptive baseline heuristics and reproducibly evaluate the design using a Proximal Policy Optimization agent and varying different design configurations, with a focus on reward.