Physics-informed reservoir characterization from bulk and extreme pressure events with a differentiable simulator

Accurate characterization of subsurface heterogeneity is challenging but essential for applications such as reservoir pressure management, geothermal energy extraction and CO$_2$, H$_2$, and wastewater injection operations. This challenge becomes especially acute in extreme pressure events, which are rarely observed but can strongly affect operational risk. Traditional history matching and inversion techniques rely on expensive full-physics simulations, making it infeasible to handle uncertainty and extreme events at scale. Purely data-driven models often struggle to maintain physics consistency when dealing with sparse observations, complex geology, and extreme events. To overcome these limitations, we introduce a physics-informed machine learning method that embeds a differentiable subsurface flow simulator directly into neural network training. The network infers heterogeneous permeability fields from limited pressure observations, while training minimizes both permeability and pressure losses through the simulator, enforcing physical consistency. Because the simulator is used only during training, inference remains fast once the model is learned. In an initial test, the proposed method reduces the pressure inference error by half compared with a purely data-driven approach. We then extend the test over eight distinct data scenarios, and in every case, our method produces significantly lower pressure inference errors than the purely data-driven model. We also evaluate our method on extreme events, which represent high-consequence data in the tail of the sample distribution. Similar to the bulk distribution, the physics-informed model maintains higher pressure inference accuracy in the extreme event regimes. Overall, the proposed method enables rapid, physics-consistent subsurface inversion for real-time reservoir characterization and risk-aware decision-making.

Differentiable multiphase flow model for physics-informed machine learning in reservoir pressure management

Accurate subsurface reservoir pressure control is extremely challenging due to geological heterogeneity and multiphase fluid-flow dynamics. Predicting behavior in this setting relies on high-fidelity physics-based simulations that are computationally expensive. Yet, the uncertain, heterogeneous properties that control these flows make it necessary to perform many of these expensive simulations, which is often prohibitive. To address these challenges, we introduce a physics-informed machine learning workflow that couples a fully differentiable multiphase flow simulator, which is implemented in the DPFEHM framework with a convolutional neural network (CNN). The CNN learns to predict fluid extraction rates from heterogeneous permeability fields to enforce pressure limits at critical reservoir locations. By incorporating transient multiphase flow physics into the training process, our method enables more practical and accurate predictions for realistic injection-extraction scenarios compare to previous works. To speed up training, we pretrain the model on single-phase, steady-state simulations and then fine-tune it on full multiphase scenarios, which dramatically reduces the computational cost. We demonstrate that high-accuracy training can be achieved with fewer than three thousand full-physics multiphase flow simulations -- compared to previous estimates requiring up to ten million. This drastic reduction in the number of simulations is achieved by leveraging transfer learning from much less expensive single-phase simulations.