Robotic Inspection and Characterization of Subsurface Defects on Concrete Structures Using Impact Sounding

Impact-sounding (IS) and impact-echo (IE) are well-developed non-destructive evaluation (NDE) methods that are widely used for inspections of concrete structures to ensure the safety and sustainability. However, it is a tedious work to collect IS and IE data along grid lines covering a large target area for characterization of subsurface defects. On the other hand, data processing is very complicated that requires domain experts to interpret the results. To address the above problems, we present a novel robotic inspection system named as Impact-Rover to automate the data collection process and introduce data analytics software to visualize the inspection result allowing regular non-professional people to understand. The system consists of three modules: 1) a robotic platform with vertical mobility to collect IS and IE data in hard-to-reach locations, 2) vision-based positioning module that fuses the RGB-D camera, IMU and wheel encoder to estimate the 6-DOF pose of the robot, 3) a data analytics software module for processing the IS data to generate defect maps. The Impact-Rover hosts both IE and IS devices on a sliding mechanism and can perform move-stop-sample operations to collect multiple IS and IE data at adjustable spacing. The robot takes samples much faster than the manual data collection method because it automatically takes the multiple measurements along a straight line and records the locations. This paper focuses on reporting experimental results on IS. We calculate features and use unsupervised learning methods for analyzing the data. By combining the pose generated by our vision-based localization module and the position of the head of the sliding mechanism we can generate maps of possible defects. The results on concrete slabs demonstrate that our impact-sounding system can effectively reveal shallow defects.

Automatic Impact-sounding Acoustic Inspection of Concrete Structure

Impact sounding signal has been shown to contain information about structural integrity flaws and subsurface objects from previous research. As non-destructive testing (NDT) method, one of the biggest challenges in impact sounding based inspection is the subsurface targets detection and reconstruction. This paper presents the importance and practicability of using solenoids to trigger impact sounding signal and using acoustic data to reconstruct subsurface objects to address this issue. First, by taking advantage of Visual Simultaneous Localization and Mapping (V-SLAM), we could obtain the 3D position of the robot during the inspection. Second, our NDE method is based on Frequency Density (FD) analysis for the Fast Fourier Transform (FFT) of the impact sounding signal. At last, by combining the 3D position data and acoustic data, this paper creates a 3D map to highlight the possible subsurface objects. The experimental results demonstrate the feasibility of the method.

GPR-based Model Reconstruction System for Underground Utilities Using GPRNet

Ground Penetrating Radar (GPR) is one of the most important non-destructive evaluation (NDE) instruments to detect and locate underground objects (i.e. rebars, utility pipes). Many of the previous researches focus on GPR image-based feature detection only, and none can process sparse GPR measurements to successfully reconstruct a very fine and detailed 3D model of underground objects for better visualization. To address this problem, this paper presents a novel robotic system to collect GPR data, localize the underground utilities, and reconstruct the underground objects' dense point cloud model. This system is composed of three modules: 1) visual-inertial-based GPR data collection module which tags the GPR measurements with positioning information provided by an omnidirectional robot; 2) a deep neural network (DNN) migration module to interpret the raw GPR B-scan image into a cross-section of object model; 3) a DNN-based 3D reconstruction module, i.e., GPRNet, to generate underground utility model with the fine 3D point cloud. The experiments show that our method can generate a dense and complete point cloud model of pipe-shaped utilities based on a sparse input, i.e., GPR raw data, with various levels of incompleteness and noise. The experiment results on synthetic data as well as field test data verified the effectiveness of our method.