Lifetime-Aware Design of Item-Level Intelligence

We present FlexiFlow, a lifetime-aware design framework for item-level intelligence (ILI) where computation is integrated directly into disposable products like food packaging and medical patches. Our framework leverages natively flexible electronics which offer significantly lower costs than silicon but are limited to kHz speeds and several thousands of gates. Our insight is that unlike traditional computing with more uniform deployment patterns, ILI applications exhibit 1000X variation in operational lifetime, fundamentally changing optimal architectural design decisions when considering trillion-item deployment scales. To enable holistic design and optimization, we model the trade-offs between embodied carbon footprint and operational carbon footprint based on application-specific lifetimes. The framework includes: (1) FlexiBench, a workload suite targeting sustainability applications from spoilage detection to health monitoring; (2) FlexiBits, area-optimized RISC-V cores with 1/4/8-bit datapaths achieving 2.65X to 3.50X better energy efficiency per workload execution; and (3) a carbon-aware model that selects optimal architectures based on deployment characteristics. We show that lifetime-aware microarchitectural design can reduce carbon footprint by 1.62X, while algorithmic decisions can reduce carbon footprint by 14.5X. We validate our approach through the first tape-out using a PDK for flexible electronics with fully open-source tools, achieving 30.9kHz operation. FlexiFlow enables exploration of computing at the Extreme Edge where conventional design methodologies must be reevaluated to account for new constraints and considerations.

MGS: Markov Greedy Sums for Accurate Low-Bitwidth Floating-Point Accumulation

We offer a novel approach, MGS (Markov Greedy Sums), to improve the accuracy of low-bitwidth floating-point dot products in neural network computations. In conventional 32-bit floating-point summation, adding values with different exponents may lead to loss of precision in the mantissa of the smaller term, which is right-shifted to align with the larger term's exponent. Such shifting (a.k.a. 'swamping') is a significant source of numerical errors in accumulation when implementing low-bitwidth dot products (e.g., 8-bit floating point) as the mantissa has a small number of bits. We avoid most swamping errors by arranging the terms in dot product summation based on their exponents and summing the mantissas without overflowing the low-bitwidth accumulator. We design, analyze, and implement the algorithm to minimize 8-bit floating point error at inference time for several neural networks. In contrast to traditional sequential summation, our method has significantly lowered numerical errors, achieving classification accuracy on par with high-precision floating-point baselines for multiple image classification tasks. Our dMAC hardware units can reduce power consumption by up to 34.1\% relative to conventional MAC units.