Safe Autonomous Environmental Contact for Soft Robots using Control Barrier Functions

Robots built from soft materials will inherently apply lower environmental forces than their rigid counterparts, and therefore may be more suitable in sensitive settings with unintended contact. However, these robots' applied forces result from both their design and their control system in closed-loop, and therefore, ensuring bounds on these forces requires controller synthesis for safety as well. This article introduces the first feedback controller for a soft manipulator that formally meets a safety specification with respect to environmental contact. In our proof-of-concept setting, the robot's environment has known geometry and is deformable with a known elastic modulus. Our approach maps a bound on applied forces to a safe set of positions of the robot's tip via predicted deformations of the environment. Then, a quadratic program with Control Barrier Functions in its constraints is used to supervise a nominal feedback signal, verifiably maintaining the robot's tip within this safe set. Hardware experiments on a multi-segment soft pneumatic robot demonstrate that the proposed framework successfully constrains its environmental contact forces. This framework represents a fundamental shift in perspective on control and safety for soft robots, defining and implementing a formally verifiable logic specification on their pose and contact forces.

Maximizing Consistent Force Output for Shape Memory Alloy Artificial Muscles in Soft Robots

Soft robots have immense potential given their inherent safety and adaptability, but challenges in soft actuator forces and design constraints have limited scaling up soft robots to larger sizes. Electrothermal shape memory alloy (SMA) artificial muscles have the potential to create these large forces and high displacements, but consistently using these muscles under a well-defined model, in-situ in a soft robot, remains an open challenge. This article provides a system for maintaining the highest-possible consistent SMA forces, over long lifetimes, by combining a fatigue testing protocol with a supervisory control system for the muscles' internal temperature state. We propose a design of a soft limb with swap-able SMA muscles, and deploy the limb in a blocked-force test to quantify the relationship between the measured maximum force at different temperatures over different lifetimes. Then, by applying an invariance-based control system to maintain temperatures under our long-life limit, we demonstrate consistent high forces in a practical task over hundreds of cycles. The method we developed allows for practical implementation of SMAs in soft robots through characterizing and controlling their behavior in-situ, and provides a method to impose limits that maximize their consistent, repeatable behavior.