Every year, about 4 million people die from upper respiratory infections. Mask-wearing is crucial in preventing the spread of pathogen-containing droplets, which is the primary cause of these illnesses. However, most techniques for mask efficacy evaluation are expensive to set up and complex to operate. In this work, a novel, low-cost, and quantitative metrology to visualize, track, and analyze orally-generated fluid droplets is developed. The project has four stages: setup optimization, data collection, data analysis, and application development. The metrology was initially developed in a dark closet as a proof of concept using common household materials and was subsequently implemented into a portable apparatus. Tonic water and UV darklight tube lights are selected to visualize fluorescent droplet and aerosol propagation with automated analysis developed using open-source software. The dependencies of oral fluid droplet generation and propagation on various factors are studied in detail and established using this metrology. Additionally, the smallest detectable droplet size was mathematically correlated to height and airborne time. The efficacy of different types of masks is evaluated and associated with fabric microstructures. It is found that masks with smaller-sized pores and thicker material are more effective. This technique can easily be constructed at home using materials that total to a cost of below \$60, thereby enabling a low-cost and accurate metrology.
Wearing masks is crucial to preventing the spread of potentially pathogen-containing droplets, especially amidst the COVID-19 pandemic. However, not all face coverings are equally effective and most experiments evaluating mask efficacy are very expensive and complex to operate. In this work, a novel, home-built, low-cost, and accurate metrology to visualize orally-generated fluid droplets has been developed. The project includes setup optimization, data collection, data analysis, and applications. The final materials chosen were quinine-containing tonic water, 397-402 nm wavelength UV tube lights, an iPhone and tripod, string, and a spray bottle. The experiment took place in a dark closet with a dark background. During data collection, the test subject first wets their mouth with an ingestible fluorescent liquid (tonic water) and speaks, sneezes, or coughs under UV darklight. The fluorescence from the tonic water droplets generated can be visualized, recorded by an iPhone 8+ camera in slo-mo (240 fps), and analyzed. The software VLC is used for frame separation and Fiji/ImageJ is used for image processing and analysis. The dependencies of oral fluid droplet generation and propagation on different phonics, the loudness of speech, and the type of expiratory event were studied in detail and established using the metrology developed. The efficacy of different types of masks was evaluated and correlated with fabric microstructures. All masks blocked droplets to varying extent. Masks with smaller-sized pores and thicker material were found to block the most droplets. This low-cost technique can be easily constructed at home using materials that total to a cost of less than $50. Despite the minimal cost, the method is very accurate and the data is quantifiable.