Sound-to-Vibration Transformation for Sensorless Motor Health Monitoring

Automatic sensor-based detection of motor failures such as bearing faults is crucial for predictive maintenance in various industries. Numerous methodologies have been developed over the years to detect bearing faults. Despite the appearance of numerous different approaches for diagnosing faults in motors have been proposed, vibration-based methods have become the de facto standard and the most commonly used techniques. However, acquiring reliable vibration signals, especially from rotating machinery, can sometimes be infeasibly difficult due to challenging installation and operational conditions (e.g., variations on accelerometer locations on the motor body), which will not only alter the signal patterns significantly but may also induce severe artifacts. Moreover, sensors are costly and require periodic maintenance to sustain a reliable signal acquisition. To address these drawbacks and void the need for vibration sensors, in this study, we propose a novel sound-to-vibration transformation method that can synthesize realistic vibration signals directly from the sound measurements regardless of the working conditions, fault type, and fault severity. As a result, using this transformation, the data acquired by a simple sound recorder, e.g., a mobile phone, can be transformed into the vibration signal, which can then be used for fault detection by a pre-trained model. The proposed method is extensively evaluated over the benchmark Qatar University Dual-Machine Bearing Fault Benchmark dataset (QU-DMBF), which encapsulates sound and vibration data from two different machines operating under various conditions. Experimental results show that this novel approach can synthesize such realistic vibration signals that can directly be used for reliable and highly accurate motor health monitoring.